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Direct Emulsions

 

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Give us a call @ 1-800-858-8211 or
918-582-8211 or
you can E-mail us at sales@southwesternprocess.com
for pricing on the following products.

Find the best emulsion from Murakami, the creator and leader of SBQ pure photopolymer technology Experience the difference with the best.

Product

SBQ special rewarding program.

About SBQ-PVA technology


Technical Tips

SBQ-Presensitized direct emulsions

ONE POT SOL C

SBQ-Presensitized emulsion for close tolerance printing applications for electronics and four color processing. Designed for very fine line detail and halftones. Easily reclaimable. For use with mild to aggressive solvent based inks.

AQUASOL TS

SBQ-Presensitized emulsion for textile and garment printers. Easy to use, excellent details and superb durability. Superior in water resistance when used with diazo. A&B hardener may also be necessary when used with discharge inks on long runs.

MSP-2

SBQ-Presensitized for making very fine resolution images on stainless wire mesh. Especially designed for thick stencil applications from 100 to 1000 microns thick.

AQUA-PRO

SBQ-Presenstized emulsion for projection imaging. Designed for wider format prints, billboard and P.O.P. Highly sensitive to low UV intensity.

PHOTOCURE Series

Pure and diazo photopolymer direct emulsions. PHOTOCURE are affordably priced without compromising high quality stencil performance.

PHOTOCURE TXR

Red colored SBQ-Presensitized pure photopolymer emulsion. Recommended for textile and garment printers using plastisol inks.

PHOTOCURE SR

Red colored SBQ-Presensitized pure photopolymer emulsion. Recommended for UV, commercial, graphics and plastisol inks. Universal type emulsion for most of applications.

PHOTOCURE DX

Red colored dual cure type direct emulsion for multi-purpose printing ink applications. Excellent resistance to solvent or water based inks with easy reclaimability.

Dual Cure and Special Emulsions

SP-9800

New dual cure emulsion for use with UV, solvent based, plastisol and commercial / graphic inks. Easy to coat and reclaim. Flexible stencil profile ensuring extended durability. Outstanding resolution and definition. Recommended for wider range of mesh selection in use.

SP-9500

Premium high quality dual cure emulsion. Recommended for all types of inks and water thinnable UV inks. Recommended for using with high mesh count and critical tolerance printing applications.

PHOTOCURE DCS

Inexpensive diazo photopolymer emulsion. Wider exposure latitude and flexible stencil profile. Recommended for short runs and low cost project works.

SP-9701, SP-9705

Diazo photopolymer emulsion specially designed for using with aggressive solvent inks, i.e. M.E.K. or Butyl Carbitol Acetate etc.

About SBQ-PVA Technology

SBQ-PVA is the pure photopolymer name for Stilbazolium-Quaternary-Polyvinyl Alcohol.
SBQ-PVA is a patented technology developed by Murakami Co., Ltd. Japan for the screen printing industry.
What does SBQ-Presenstized mean? The base polymer PVA emulsion is chemically modified with a photosensitizer called SBQ molecules. During the UV exposure, the SBQ molecules, being a part of the PVA polymer will crosslink and harden the PVA to produce your imaged area of the stencil. So there is no need to add the diazo sensitizer to our SBQ emulsions.

This innovative technology was developed to overcome the common disadvantage in diazo based products. You will discover that your Murakami SBQ product has the following qualities:

  • Fast exposure times- 2-5 times faster than diazo based products.
  • Longer shelf life- up to 1 to 3 years.
  • Superior definition and resolution qualities
  • Less pinholes and consistency from coat to coat
  • Extended coated screen storage shelf life- up to 6 to 9 months.
  • Reduced production time
  • Superior resistance to humidity than diazo based products.
  • Less waste of emulsions
Specialized Technical Applications

Improved water resistance and durability

Product Choice: Aquasol TS and Photocure TXR

a). Adding the optional diazo will dramatically improve your print run length but still reclaimable with a high water pressure unit. (Recommend around 2000psi) and emulsion remover chemistry. Exposure will increase by 25%.

b). For longer production runs-add optional diazo and treat with A&B Hardener. Stencils treated with A&B Hardener will be permanent and not reclaimable.


Water-thinnable UV Ink

Product Choice: Photocure SR (with optional diazo) and Photocure DX, SP-9500, SP-9800 Water-thinned UV inks contain UV monomers that behave like mild to aggressive solvents and mixed with water require a stencil to resist both liquids simultaneously. The product choices given above are formulated to resist the mixture of water and solvents effectively with print durability.

Thick Stencils by direct emulsions

Product Choice: MSP-2

MSP-2 can be hand coated for a stencil buildup thickness up to 1000microns. Recommended coating method is 2+3 Wet-on-Wet with each coat applied slowly to avoid air bubbles. Apply buildup coats on print side with sufficient drying between coats. Thick stencil must be thoroughly dry before UV exposure, or stencil will peel off during development. The recommended screen media for MSP-2 is stainless wire mesh.

 

 

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